E -class ship plate before and after normalizing are compared and analyzed. After normalizing, the grains are refined, the structure uniformity is improved, and the unqualified toughness of the original thick gauge rolling state is improved, which ensures that the thick gauge E -class ship plate passes the certification.
Key words: normalizing; ship plate; toughness
At present, the controlled rolling and controlled cooling ( TMCP ) process has been widely used in the production of medium and thick steel plates, and has played an active role in the production of pipeline steel, high-strength structural steel, shipbuilding plates, etc. The addition of alloying elements reduces production costs . However , the TMCP process requires more stringent critical rolling and higher rolling equipment conditions for steel grades . The heat treatment process is a process in the medium and heavy plate production line. The steel plate after deep processing such as normalizing, tempering, normalizing + tempering can change its internal structure, refine the internal grain, eliminate the residual stress, and improve the internal strength of the steel plate. Performance and product added value to meet customers' special requirements for steel plates . Therefore, for the production of thick-gauge, high-performance steel plates, especially boiler pressure vessel steel plates and high-toughness ship plates that require relatively high performance uniformity, the traditional off-line heat treatment method is still difficult to replace .
With the development of container ships , coastal liquefied natural gas transport ships and storage equipment , the types of ship boards required are shifting from ordinary toughness grades such as a and b grade ordinary strength ship boards and ah32 and ah36 high strength ship boards to high toughness ship boards The development of requirements involves grades such as E , EH32 , EH36 , etc. This paper analyzes the performance changes, especially the reasons for the improvement of toughness, of thin and thick E grade rolled ship plates after normalizing. Certification provides a new process path .
1 Test method and blank preparation
1 . 1 Test method
Process flow: 120t converter is used for smelting, and after refining, it is continuously cast into billets. After heating, the billets are rolled into 12mm 1 , 36 mm steel plate, take the sample to the test furnace for normalizing . The normalizing heating temperature is designed according to Ac3 + ( 50 - 100 ° C ), and the furnace is kept warm for a period of time and then cooled in the air . If the normalizing heating temperature is too high, the tissue will be coarse, and if it is too low, the tissue homogeneity will not be enough, and it will not be possible to obtain best performance .
1 . 2 Sample composition
C element forms interstitial solid solution strengthening on the matrix in the steel to improve the strength of the material, but its embrittlement vector is 0.37 C/MPa mesh . In order to ensure excellent low-temperature impact toughness, reducing the carbon content is a better means. At the same time , reducing C is beneficial to the welding performance of steel for hulls . Therefore, low-carbon composition design is adopted . The role of microalloying elements in steel is very significant . During the rolling process, the precipitated fine Nb and Ti are carbonized through the strain induction mechanism Nitrogen and nitride are pinned on the grain boundaries and dislocations, inhibiting the progress of austenite recrystallization and grain growth, and have the effect of refining grains; carbon and nitrogen in Nb or V during rolling and cooling The dispersion and precipitation of the compound play the role of precipitation strengthening . The heating temperature of P and S in the steel is 900 °C , and the dwell time of 36 mm is 34 min, 12
Elements are harmful to toughness' so control the P and S elements in steel making, change mm to 10 min.
The academic composition design is shown in Table 1 . Design the test furnace for normalizing according to the composition
Table 1 Chemical Composition:
C |
S |
P |
mn |
Si |
als |
Nb or V |
o |
N |
0. 05 -0. 10 |
0.010 |
w 0.020 |
0.6-1.2 |
0.2-0.5 |
0.03 |
w 0. 10 |
0.0055 |
0.0023 |
2 Changes in performance and structure before and after normalizing
12 mm thin gauge steel plate meet the certification requirements of Class E ship plate, but the as-rolled toughness of the 36 mm thick gauge steel plate does not meet the requirements of conventional delivery and certification .
Table 2 Performance comparison between normalized sample and rolled sample
sample |
Specification |
Tensile test |
-40 C Shock /J |
-60 C Shock /J |
-40 C aging impact /J |
|||||||||||
state |
/mm |
Yield /MPa Tensile /MPa Elongation / ! |
1 |
2 |
3 |
average |
1 |
2 |
3 |
average |
1 |
2 |
3 |
average |
||
regular delivery requirements |
$235 |
400 - 520 |
$22 |
|
|
|
$27 |
|
|
|
- |
|
|
|
- |
|
certification requirements |
$235 |
400 - 520 |
$22 |
|
|
|
$27 |
|
|
|
$27 |
|
|
|
$27 |
|
rolling |
12 |
445 |
505 |
25.5 |
228 |
220 |
172 |
207 |
141 |
198 |
130 |
156 |
120 |
120 |
89 |
110 |
Normalizing |
12 |
315 |
440 |
38 |
196 |
254 |
243 |
231 |
216 |
260 |
170 |
215 |
240 |
234 |
262 |
245 |
rolling |
36 |
360 |
460 |
37 |
65 |
18 |
30 |
38 |
12 |
12 |
12 |
12 |
90 |
90 |
25 |
68 |
Normalizing |
36 |
330 |
420 |
38 |
192 |
240 |
243 |
225 |
200 |
182 |
244 |
209 |
214 |
242 |
240 |
232 |
E -class ship plate strength change
After normalizing, the strength decreases in different degrees, the yield strength of 36 mm decreases by 30 MPa, and the tensile strength decreases by 40 MPa ; while the strength of 12 mm decreases greatly, the yield strength decreases by 130 MPa , and the tensile strength decreases by 65 MPa . See Table 2 for details .
E -class ship plate elongation change
grade D 12 mm with a larger decrease in strength increased by 12.5!. The elongation of the 36 mm sample increased by 1! .
2. 3 -40 C and -60 C low - temperature V -shaped impact properties -40 C and -60 C low-temperature impact properties have been improved, 36 mm, after normalizing -40 C and -60 C impact from the original 38 J , 12 J all increased to more than 200 J , and the three values were relatively uniform .
aging impact of the 40C normalized sample is 2 to 3 times higher than that of the rolled sample .
Microstructure and grain size After normalizing, the microstructure of the original rolled sample has been improved . Table 3 shows the banded structure and grain size. The banded structure of the 36 mm plate has been improved .
Table 3 Banded structure and grain size before and after normalizing
Specification |
organize |
Ribbon |
grain size |
illustrate |
||
rolling |
Normalizing |
rolling |
Normalizing |
rolling normalizing |
||
12 |
F+P |
1.5 |
1.5 |
8.5 |
8.5 |
Uneven grain size Uniform grain size |
36 |
F+P |
1.5 |
1 |
7.5 |
8.0 |
Uneven grain size Uniform grain size |
Comparison and Analysis of Rolled Microstructure The rolled microstructure is elongated fine ferrite plus pearlite. The reason is that rolling is controlled in two stages of recrystallization zone and non-recrystallization zone. When rolling in the non-recrystallization zone , the austenite grains elongate along the rolling direction, and deformation bands are generated inside the austenite grains . At this time, not only the nucleation density of ferrite is increased due to the increase of the grain boundary area, but also appear on the deformation bands There are a large number of ferrite crystal nuclei, so the ferrite grains are significantly refined after the austenite - ferrite phase transformation. The 12 mm rolled sample is one level finer than the 36 mm grain size, because the thin gauge The accumulative reduction rate of the non-recrystallized area is 67! , 36 mm . Due to the limitation of the billet thickness, the cumulative reduction rate of the non-recrystallized area is only 50!. With the increase of the total reduction in the non-recrystallized area, the The size of the austenite grains in the thickness direction becomes smaller, the grain boundary area increases, and the number of deformation bands in the austenite grains increases, so the ferrite grains are significantly refined after the austenite - ferrite phase transformation Therefore, the as-rolled 12 mm steel plate can meet the certification requirements, while the rolled 36 mm steel plate cannot meet the certification requirements due to insufficient grain refinement .
Microstructure comparison and analysis after normalizing
The structure after normalizing the two specifications, the normalizing process can improve the abnormal structure such as uneven grains, banded structure and other structural defects in the rolling process through recrystallization and homogenization, and obtain fine equiaxed Ferrite + uniformly distributed massive pearlite structure, thereby improving its mechanical properties and process performance .
12 mm , the grain grade is the same, but the ferrite grain shape becomes equiaxed and the grain is more uniform .
36 mm steel plate, the grains are uniform and refined, and the grain refinement increases the number of grain boundaries, and the grain boundaries are obstacles to dislocation movement, which increases the strength, and the grain boundaries can also limit the plastic deformation to a certain range, so that Uniform deformation improves the plasticity of the material; the grain boundary is the resistance to crack propagation, thus improving the toughness of the material . The Hall - Petch formula expresses the relationship between the grain size D and the ductile-brittle transition temperature Tc [ 3 ] :
Tc=A - mD - 1/2 ( 1 )
Where A and m are constants, for structural steel m =12 C /mm1 / 2.
36 mm steel plate after normalizing is 22.5 ^ m , which is 4.2 ^ m finer than the average grain diameter of 26.7 ^ m in as-rolled state . According to the theoretical calculation of formula ( 1 ), the ductile-brittle transition temperature Tc is reduced by 7 C. Judging from the impact toughness comparison in Table 2 , the ductile-brittle transition temperature Tc of the actual normalized steel plate is reduced by about 20 C compared with the as-rolled state . In addition to the contribution of grain refinement and the improvement of billet purity, the grain uniformity It is also an important factor affecting toughness .
Compared with the as-rolled state, although the strength of the 12 mm and 36 mm thick E -grade ship plate after normalizing has decreased, it still meets the ship plate certification requirements, and the key toughness indicators including low temperature impact and strain aging impact are in line with the classification society regulations Certification requirements and a large margin provide a basis for the formulation of the actual certification production process .
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