Effect of Modification Treatment on Microstructure and Properties of High Chromium Wear-resistant Steel
High chromium wear-resistant steels (HCWRS) are alloys that are used for highly wear-resistant applications in industry. The high chromium content of these steels, combined with other elements, provides increased hardness and wear resistance, as well as improved corrosion resistance compared to conventional steels. Modifications to the properties of HCWRS can be done by a variety of treatments. These modifications are used to tailor the material to a specific application, with the primary focus being on increasing wear and corrosion resistance, while maintaining good weldability. In this article, the effects of various modifications on the microstructure and properties of HCWRS are discussed.
The most common method of modifying the characteristics of HCWRS is heat treatment, which is used to alter the microstructure of the alloy. This involves the heating of the steel to a certain temperature and then quenching it in liquid or gaseous media to quickly cool it and thus create a hard, abrasion-resistant microstructure. The main effect of heat treatment on HCWRS is the formation of carbides. These carbides are hard and wear-resistant and provide increased hardenability and improved wear resistance when compared to the unmodified steel.
Figure 1. Schematic showing how heat treatment affects the microstructure of HCWRS
Other modifications that can be done to HCWRS include surface hardening processes, such as carburizing, nitriding and boriding, and alloy additions such as titanium, vanadium, molybdenum and tungsten. These modifications are used to tailor the alloy to a specific application, with the aim of increasing hardenability and wear resistance while maintaining good weldability. The effect of these processes on HCWRS is to increase the hardness of the surface layer, while reducing the hardness of the inner core, resulting in a stronger and more wear-resistant alloy.
The properties of HCWRS can also be modified by changing the size and shape of the grains during the heat-treatment process. This is done by controlling the cooling rate of the steel and by selecting a specific heat-treatment cycle. The grain size and shape can be adjusted to optimize the mechanical properties of the alloy, such as wear resistance and ductility. Smaller grains provide increased ductility, while larger grains result in increased hardness and wear resistance.
Figure 2. Graph showing the hardness of HCWRS at different temperatures
The effects of modifications on the properties of HCWRS can be seen from the following graph showing the hardness of the alloy at different temperatures. It can be seen that after modifications, the hardness of the alloy increases, while remaining relatively constant up to a temperature of 500°C. This shows the ability of modification treatments to increase the hardness of HCWRS without sacrificing the ductility of the alloy at elevated temperatures.
In conclusion, modification treatments can be used to tailor the microstructure and properties of HCWRS to specific applications. Heat treatment is the main method used to modify these alloys, but other treatments, such as surface hardening and alloy additions, can also be used to further enhance the properties of the alloy. By controlling the heat-treatment parameters, the grain size and shape can be adjusted to optimize the mechanical properties of the alloy.
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